Horizontal Lxt-1000 Sawdust Wood Carbonization Furnace for Factory

• After-sales Service: 1 Year
• Warranty: 1 Year
• Smokeless or Not: Yes
• Structure: Horizontal
• Model: Lxt-1000
• Name: Charcoal Carbonization Furnace
• Model NO.: LXT-1000
• Capacity (T/H): 0.5t/H
• Size(mm): 1020*9200
• Weight: 600kg
• Transport Package: Wood
• Specification: 600kg
• Trademark: Xiangkun Machinery
• Origin: Zhengzhou
• HS Code: 8417809090
• Production Capacity: 0.5t/H

Product Description

Carbonization is a process that involves heating organic materials, including wood, agricultural waste, and sawdust, in a low-oxygen environment to produce charcoal. Charcoal is a valuable resource that has numerous applications, such as fuel for cooking and heating, soil conditioning, and water filtration. The traditional method of making charcoal involves burning wood, which is not only inefficient but also contributes to deforestation and air pollution. To overcome these challenges, sawdust carbonization furnace was designed, which offers an eco-friendly and cost-effective solution for charcoal making.

Introduction to Sawdust Carbonization Furnace

A sawdust carbonization furnace is a machine that utilizes the principle of pyrolysis to convert organic materials like sawdust into charcoal. The furnace is composed of a carbonization tank, a combustion chamber, and a flue gas recovery system. The process of carbonization begins with loading the sawdust into the carbonization tank, which is sealed to prevent external oxygen from entering. Next, the furnace is heated to a temperature of around 600-900 degrees Celsius using the combustion chamber, which burns the volatile components in the sawdust to produce heat. The heat generated is transferred to the carbonization tank, which causes the sawdust to undergo a chemical reaction known as pyrolysis. Pyrolysis breaks down the complex organic molecules in the sawdust into simpler compounds like carbon, hydrogen, and oxygen, which gradually condense into charcoal over several hours. Finally, the flue gas recovery system captures the byproduct gases produced during carbonization, which can be used as fuel for the combustion chamber, thereby reducing energy consumption.
Application of Sawdust Carbonization Furnace

The sawdust carbonization furnace has wide-ranging applications, it can be used to produce high-quality charcoal from a variety of biomasses such as rice husk, coconut shell, peanut shell, bamboo, palm kernel shell, and sawdust. The charcoal produced can then be used as cooking fuel in households, fuel for heating in industrial settings, or as a soil conditioner in agricultural operations. Additionally, activated charcoal, which is a highly porous form of charcoal, can be made using the carbonization process and used as water filtration media or for medical applications.

Function of Continuous Carbonization Furnace

Continuous carbonization furnace is a modernized version of the sawdust carbonization furnace, which offers several advantages over the traditional method. The furnace is designed to operate continuously, with continuous feeding, carbonization, and discharge of charcoal. The continuous process eliminates downtime, increases efficiency, and reduces labor costs.
Advantage of Continuous Carbonization Furnace

There are several advantages associated with the continuous carbonization furnace. Firstly, the furnace has a high production capacity, which allows large quantities of sawdust to be carbonized in a short time. Secondly, the machine is fully automated, which reduces labor costs and ensures consistent quality. Thirdly, the continuous operation of the furnace reduces energy consumption and increases efficiency, resulting in lower production costs. Lastly, the furnace produces charcoal of uniform quality and purity, which is ideal for commercial applications.

Technical information:

Model

Power (kw)

Size(mm)

Capacity (t/h)

Heating system

Host base

Cooling discharging

Including main machine,conveyor machine,purification machine and discharge machine.

Gasifier(mm)

Liquefied gas

Civil construction

Protocol configuration (L * W * H)(m)

Conveyor machine(6m)

Cooling silo(mm)

LXT-1000

5.5

3

4 5.5

3

Ø1020*9200

0.5

Ø1500

12

By floor plan

9.2*1.45*1

2 sets

Ø1200*2900

How to Choose the Right Carbonization Furnace?

Choosing the right carbonization furnace can be a challenging task, given the variety of options available in the market. Some of the factors to consider when selecting a furnace include the raw material being used, the production capacity required, the level of automation desired, and the cost of the machine. It is also important to choose a reputable supplier with a proven track record of providing quality machines and after-sales support.
What's the Difference Between Our Company's Machines and Others?

Our company's machines are designed to meet the highest quality standards and are made using high-quality materials and components. Our continuous carbonization furnace is an advanced model that offers several advantages over the traditional method, such as increased efficiency, reduced labor costs, and consistent quality. Additionally, our machines undergo a rigorous quality control process, which ensures that they meet ISO standards and are safe, reliable, and durable.

What Raw Materials are Needed to Make Charcoal?

Charcoal can be made from a variety of biomasses, including wood, agricultural waste, and sawdust. Some of the commonly used raw materials for making charcoal include coconut shell, rice husk, bamboo, peanut shell, and palm kernel shell. The choice of raw material depends on the availability, cost, and quality of the biomass.

Quality Control Process for Our Machines

Our machines undergo a rigorous quality control process that starts with the procurement of high-quality raw materials and components. Each machine is then assembled by skilled technicians and undergoes a series of tests to ensure that it meets ISO standards. Finally, the machines are inspected for safety, reliability, and durability, before being shipped to our customers. We also provide after-sales support and training to ensure that our customers get the best performance from their machines.

In conclusion, sawdust carbonization furnace offers a sustainable and cost-effective solution for charcoal making, compared to the traditional method. The furnace utilizes the principle of pyrolysis to convert organic materials like sawdust into high-quality charcoal that can be used for cooking, heating, soil conditioning, and water filtration. The continuous carbonization furnace is a modernized version that offers several advantages over the traditional method, such as increased efficiency, reduced labor costs, and consistent quality. When choosing a carbonization furnace, it is important to consider factors such as the raw material used, production capacity, level of automation, and cost. By investing in high-quality machines and implementing a robust quality control process, we can ensure that we produce safe, reliable, and durable machines that meet the highest quality standards.