Poultry Bird Chicken Feather Processing Equipment for Feather Meal Production

• Customization: Available
• After-sales Service: Forever
• Type: Expanded Device
• Model NO.: 200-B
• Processing Object: Feather
• Processing Technics: Mixing-before-Crushing
• Screen Mesh: Without Screen Mesh
• Grinding Equipment Type: Feed Hammer Mill
• Pellet Mill Type: Screw Granulator
• Bulking Machine Type: Single Screw Bulking Machine
• Expanding Method: Dry Expansion
• Condition: New
• Applicable Materials Shape: Feather
• Warranty: 2 Years Guarantee
• Key Word 1: Puff Machine
• Key Word 2: Puffing Machine
• Ley Word 3: Feather Powder Machine
• Capacity: 350-450kg/H
• Transport Package: Export Wooden Cases
• Specification: 3580*2200*1050mm
• Trademark: Lerford
• Origin: Henan
• HS Code: 8400
• Production Capacity: 20 Sets Per Month

Product Description

Introduction of puffed feather machine and feather powder:
1.Feather puffing machine is a machine that puffs feathers into powder. Feather powder refers to a product that is processed through modern technology to obtain undeteriorated feathers after slaughtering livestock and poultry. According to the production method, it can be divided into enzymatic feather meal, hydrolyzed feather meal and puffed feather meal. Feather meal is a commonly used protein feed raw material. Its crude protein content is not less than 75%. Its amino acid content of glycine, serine and isoleucine is very high, reaching 6.3%, 9.3% and 5.3% respectively. It is suitable Suitable for compounding with raw materials with insufficient isoleucine content (such as blood meal). In developed countries abroad, 2% to 3% feather meal is used in all livestock and poultry feeds, which is one of the sources of protein in poultry feeds.
2.Hydrolyzed feather powder is relatively loose and has a color of light yellow, brown, dark brown, or black.
Hydrolyzed feather powder (high temperature and high pressure hydrolysis method), acid, alkali and enzyme preparations can be hydrolyzed. Hydrolysis here refers to collecting feathers after dust removal and cleaning, putting them into a hydrolysis tank, and hydrolyzing them under high temperature and high pressure continuous cooking conditions. Chemical bonds such as cystine disulfide bonds are destroyed, completely destroying the stable spatial structure of feather keratin, thereby turning it into a soluble protein that can be digested and absorbed by livestock and poultry. Then it is dried, crushed, tested, and packaged into finished products. The key to the high-temperature and high-pressure hydrolysis method is to grasp the relationship between time, temperature and pressure. As the hydrolysis temperature and time increase, the destruction of amino acids intensifies, and the sulfur-containing amino acid (cystine) is the most obvious. Hydrolyzed feather meal can replace soybeans in laying hens' diets and maintain appropriate amino acid levels, improve the production level of laying hens, reduce feed costs, and achieve an animal protein digestion and absorption rate of more than 75%.
3.Enzymatic hydrolysis of feather meal (enzymatic hydrolysis method) is a method of hydrolyzing feather protein using enzyme preparations. After being subjected to high temperature and high pressure, feathers are made through a special low-temperature enzymatic hydrolysis process. With in-depth research on enzyme preparations, the original single enzyme has been changed into an animal proteolytic enzyme composed of multiple single enzymes, such as Dongheng The feather keratin hydrolase developed by Huadao has a higher hydrolysis yield and can turn indigestible and absorbable keratin protein into feather protein that can be absorbed by livestock and poultry. Enzymatically hydrolyzed feather powder has good taste, flavor, good palatability and high food attraction. Crude protein is more than 80%, and animal protein digestion and absorption rate is more than 90%.
Puffed feather powder is granular
4.Puffed feather powder (puffing method) is to put the cleaned animal feathers into the puffing agent appropriately, and use the high temperature, high pressure and shearing action in the puffing machine to cause the feathers to be instantly exposed to the high temperature of 160°C and a certain catalyst during puffing. When the pores are decompressed and puffed, the strong spatial structure of keratin is destroyed and the disulfide bonds are broken. The moisture content of the hydrolyzed feather meal after this puffing process is 30%~35%, and finally the moisture content is dried to less than 10% to make high-quality animal protein feed. The puffed feathers have a uniform texture and the finished product is in the shape of a rod, which is extremely loose and fragrant. It can be powdered by hand. It has good palatability and fluidity. It contains 75%-90% crude protein and is easy to digest and absorb animal protein. The rate is over 85%.

Technical information of feather puffing machine:

Model	Technical information
200-B	Main motor power: 75kw Conveyor power: 3.0kw Heating power: 23kw Output: 350-450kg/h Host overall dimensions: 3580*2200*1050mm Conveyor dimensions: 4850*800*2100mm Weight: 3500kg

Features of feather powder machine:
1. The frequency conversion speed-adjustable feather conveying system can adjust the feeding speed at will according to the discharging situation. The position of the conveyor feeding port can be used as a pit and hopper.
   Flat, easier to feed.
2. The vertical conical forced feeder can press the feathers sent by the feather conveyor into the puffing cavity evenly and stably, preventing the feathers from being too fluffy and causing unstable feeding.
   Phenomenon.
3. Specially customized reduction gearbox makes the operation more stable and suitable for users to operate for a long time.
4. The wearing parts are made of wear-resistant alloy and hardened to make them more durable.
5. Equipped with an electromagnetic heating system, zoned temperature control, fast heating and fast preheating, and the sleeve can be removed after shutdown, making maintenance more convenient.
6. The movable independent cutting device can be opened and not used during the early stages of machine operation. After the work is stable, the cutting device can be fixed to facilitate timely checking of the working status.