Customization: | Available |
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After-sales Service: | 1 Year |
Warranty: | 1 Year |
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Introduction of Snack Extruder
Flour serves as a fundamental ingredient in a wide range of food products, and maintaining its uniform quality is crucial for ensuring consistency in the final output. To achieve this, the food industry relies on a key piece of equipment known as the Flour Extruder machine. This machine plays an essential role in producing flour with consistent qualities, thereby supporting the high standards required in manufacturing processes across the food sector. By utilizing the Flour Extruder machine, manufacturers can ensure that their flour-based products meet the necessary specifications for texture, taste, and overall quality.A food extruder is a mechanical device specially used in the field of food processing. It mainly uses physical or chemical methods to make the raw materials expand instantly under high temperature and high pressure conditions, thereby changing their texture and structure. This equipment is widely used in the production of puffed snacks (such as potato chips, corn crisps, etc.), breakfast cereals, and pet food. The puffing process can not only improve the taste of food, making it crispier and lighter, but also increase digestibility and extend shelf life. Food extruders usually include feeding systems, extrusion systems, heating systems, and molding devices. They can adjust temperature, pressure, and shear force according to different process requirements to adapt to a variety of raw material characteristics and finished product requirements.
Advantages of Food Machine
1. Superior Product Consistency
Delivers uniform flour texture and particle size distribution (typically ±2% variation)
Advanced PLC-controlled extrusion parameters (temperature, pressure, moisture) ensure batch-to-batch consistency
Eliminates human variability in traditional milling processes
2. High-Efficiency Processing
Throughput capacity ranges from 500kg to 5 tons/hour (depending on model)
Continuous operation reduces processing time by 40-60% compared to batch systems
Integrated pre-conditioning systems optimize moisture content before extrusion
Case Example: Enables 24/7 production lines for industrial bakeries
3. Significant Cost Optimization
Labor Reduction: Automates 80-90% of traditional milling tasks
Energy Efficiency: Modern models consume 15-30% less power than conventional systems
Waste Minimization: Precision control reduces product giveaway to <1%
4. User-Centric Design Features
Intuitive Operation:
Touchscreen HMI with preset programs for different flour types
Automated adjustment of screw speed and barrel temperature
Low-Maintenance Design:
Quick-release components for cleaning (meets 3-A Sanitary Standards)
Self-lubricating bearings and wear-resistant screws
< 30-minute routine maintenance intervals
Safety Advantage: Integrated overload protection and emergency stops
5. Versatile Application Range
Processes wheat, rice, corn, and specialty flours (gluten-free, composite)
Adjustable parameters accommodate everything from fine pastry flour to coarse semolina
Compatible with fortification systems for nutrient-enhanced products
Structural Features of Snack Food Extrusion
The Flour Extruder machine has several structural features that make it highly effective in producing uniform flour. The following are the structural features of the Flour Extruder machine.
1. Extruding Screw:
The extruding screw is the primary component of the Flour Extruder machine that is responsible for the deformation of the flour dough.
2. Barrel:
The Flour Extruder machine's barrel is where the flour dough is fed and passed through the rotating screw.
3. Heating or Cooling System:
The Flour Extruder machine has either a heating or cooling system, depending on the type of flour being produced.
Applications of Puff Extruder Machine
The Flour Extruder machine is used in various industries, including the food industry, to produce flour that is subsequently used to produce other food products. The following are the applications of the Flour Extruder machine.
1. Bread Production:
The Flour Extruder machine is used to produce flour that is subsequently used to make bread.
2. Pasta Production:
The Flour Extruder machine is used to produce flour that is subsequently used to make pasta.
3. Biscuit Production:
The Flour Extruder machine is used to produce flour that is subsequently used to make biscuits.
Technical Information of Snack Extruder Machine
Model | Parameters |
MSD-100 flour puffing machine | Power:5.5kw Feed power:0.2kw output:25kg/h Dim:600*500*1500mm Weight:180kg |
Cutting machine | Power:0.2kw*2 output:40-50kg/h Dim:1500*450*980mm Weight:72kg |
After-sales Service
Our company offers excellent after-sales service to ensure that our customers are satisfied. We strive to provide top-notch service by offering the following:
1. On-site Installation:
Our experts install the Flour Extruder machine at the customer's premises.
2. Training:
Our team provides training to customers to ensure they are equipped to use the Flour Extruder machine effectively.
3. Maintenance and Repairs:
We offer maintenance and repair services to our customers to ensure that the Flour Extruder machine is always in top condition.
Our Company's Advantages
Our company has several advantages that make us stand out from our competitors. The following are our company's advantages.
1. Experience:
Our team has vast experience in the food industry, and our Flour Extruder machine is designed based on this experience.
2. Quality:
Our Flour Extruder machine is made of high-quality material, ensuring that it is durable and efficient.
3. Competitive Pricing:
Our Flour Extruder machine is competitively priced, making it accessible to businesses of all sizes.
Conclusion
The Flour Extruder machine is an essential piece of equipment in the food industry, and our company is dedicated to providing top-notch products and after-sales services to our customers. We believe that our Flour Extruder machine's advantages, structural features, applications, and our advantages make us a top choice for businesses looking to produce uniform flour.